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Elements and Performance Criteria

  1. Prepare for work
  2. Prepare pipelines for inspection/ testing
  3. Inspect and test pipeline coatings
  4. Prepare pipeline surface and repair coating
  5. Notify completion of work
  6. Compile and analyse reports

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

legislative requirements, including work health and safety (WHS)

industry codes of practice and guidelines

environmental regulations and guidelines

Australian and other standards

licence and certification requirements

All operations to which this unit applies are subject to stringent health, safety and environment (HSE) requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, include one or more of the following:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant

Hazards

Hazards include one or more of the following:

gases and liquids under pressure

equipment failures

flammability and explosivity

hazardous products and materials

unauthorised personnel

sharp edges, protrusions or obstructions

slippery surfaces, spills or leaks

extreme weather

remoteness/isolation

other hazards that might arise

Routine problems

Routine problems must be resolved by applying known solutions.

Routine problems are predictable and include one or more of the following:

coating failure

temperature, pressure and flow variations

damage from geophysical or other circumstances

communication failures

Known solutions are drawn from one or more of the following:

procedures

training

remembered experience

Non-routine problems must be reported according to according to relevant procedures.

Equipment

This unit of competency includes all such items of equipment and unit operations which form part of the pipeline inspection and testing system, including as appropriate to the facility, one or more of the following:

low voltage and high voltage holiday detectors

coating thickness gauges and meters

densitometers

condensators

coating defect assessment survey equipment (e.g. direct current voltage gradient (DCVG) method equipment and Pearson technique method equipment)

Action

Action taken in response to problems includes one or more of the following:

determining problems needing action

determining possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility to designated person


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

undertake inspections and tests

recognise early warning signs of equipment needing attention or with potential problems

determine the most likely cause of routine problems and take action to ensure a timely return to full performance

distinguish between causes of problems/alarm/fault indications, such as:

variations in coating thickness

instrument failure/wrong reading

protective coating system characteristics

incorrect interpretation of safety data sheets (SDS) information

operational problems

complete forms and documentation

prepare and analyse reports related to the equipment/systems

determine work specifications from procedures and diagrams.


Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

all items on a schematic of the pipeline system and functions of each

types and applications of surface coating materials and their composition

routine and non-routine repair techniques

various coating inspection and test requirements

regulatory framework

organisation procedures, including those covering:

safety, emergency and hazard control

work permit systems

communications

environmental management

standard operating procedures (SOPs)

hierarchy of control.